PV800 Solar Pump Inverter For PMSM & AM

The PV800 series solar pump inverter ( also can Solar Pump VFD) is a green energy products with new solar MPPT technology, which developed based on PV800 series motor frequency inverter, focusing on driving 3 phase AC pumps including AC induction pumps or high efficiency pumps with permanent magnet synchronous motor (PMSM) technology.
Compare to on grid or off grid solar inverter, it has soft starter, and multiple functions of motor protection, and very high competitive price.
Product Features
*Suitable for driving all 1/3 phase synchronous induction AC pumps, for PMSM high speed pumps is option.
*Multiple control modes, local control, auto start/stop, GPRS remote control.
*Maximum power point tracking (MPPT) with fast response speed and stable operation
*Dry run (under load ) protection, Water tank fulling detect, Maximum current of pump protection
*Low stop frequency protection, sleep/ wake up function when lack/enough of sunlight radiation.
*Dual mode input, compatible with DC and AC power input, low and wide range voltage input.
*The PQ (Power/Flow) performance curve enables calculating the flow output from the pump
*Multiple pumps protection function, short circuit, phase missing, over current, over voltage...
*Ambient temperature for using: -10 to +55˚C.

PV800 solar pump inverter models option:
2T, 150vdc to 450vdc input, for 3 phase 220VAC Pumps.
4T, 250/350 to 800VDC input, for 3 phase 380VAC Pumps.
5T, 350-900VDC input, for 3 phase 480VAC Pumps.

2.3. PV350/800 serial solar pump inverter model list
SN	Models	Rate current	Output voltage ( 3PH VAC)		Applicable for pumps	Packing size	MPPT voltage (VDC)	GW Kgs
2T series : 150 to 450 VDC or 220VAC input, Vmp 310VDC, 372VDC
1	PV350-2T0.75GB	4A		0 – 220V	0.75KW	215*170*190	260 to 355	1.5
2	PV350-2T1.5GB	7A		0 -220V	1.5KW	215*170*190	260 to 355	1.5
3	PV350-2T2.2GB	10A		0 -220V	2.2kw	215*170*190	260 to 355	1.5
4	PV800-2T3.7G	16A		0 -220V	3.7kw	280*180*215	260 to 355	1.5
5	PV800-2TXXGB	**		0-220V	<75kw	No-standard	260 to 355	**
4T series, 250/ 350 to 800 VDC or 380VAC, Vmp540VDC, Voc 648VDC
8	PV800-4T1.5GB	3.7A		0-440V	1.5KW	280*180*215	486 to 650	3
9	PV800-4T2.2GB	5A		0-440V	2.2KW	280*180*215	486 to 650	3
10	PV800-4T3.7GB	10A		0-440V	4.0KW	280*180*215	486 to 650	3
11	PV800-4T5.5GB	13A		0-440V	5.5KW	320*215*250	486 to 650	4.3
12	PV800-4T7.5GB	17A		0-440V	7.5KW	320*215*250	486 to 650	4.5
13	PV800-4T11GB	25A		0-440V	11KW	390*275*285	486 to 650	6.5
14	PV800-4T15GB	32A		0-440V	15KW	390*275*285	486 to 650	6.6
15	PV800-4T18.5GB	38A		0-440V	18.5KW	445*205*315	486 to 650	12
16	PV800-4T22GB	45A		0-440V	22KW	445*205*315	486 to 650	12
17	PV800-4T30G	60A		0-440V	30KW	545*395*370	486 to 650	16
18	PV800-4T37G	75A		0-440V	37KW	660*420*415	486 to 650	16
19	PV800-4T45G	90A		0-440V	45KW	660*420*415	486 to 650	27
20	PV800-4T55G	110A		0-440V	55KW	700*480*410	486 to 650	35
21	PV800-4T75G	150A		0-440V	75KW	700*480*410	486 to 650	35
22	PV800-4T93G	170A		0-440V	93KW	700*480*490	486 to 650	53
23	PV800-4T110G	210A		0-440V	110KW	700*480*490	486 to 650	56
25	PV800-4T132G	260A		0-440V	132KW	780*540*510	486 to 650	71
25	PV800-4T160G	300A		0-440V	160KW	780*540*510	486 to 650	72
26	PV800-4T185G	340A		0-440V	185KW	1130*580*570	486 to 650	149
27	PV800-4T200G	380A		0-440V	200KW	1130*580*570	486 to 650	180

PV350/800 series solar pump inverter specification

** Specification of Solar pump inverter specification when parameters H9.00 set to for 1.
Recommended MPPT voltage range	Vmp 260 to 355VDC for 2T ( For driving 220VAC pumps ) Vmp 486 to 650 VDC for 4T (For driving 380VAC pumps)
Recommended input Voc and Vmpp voltage	Voc 355(VDC), Vmpp 310(VDC) for 2T model or 220V AC pumps Voc 620(VDC), Vmpp 540(VDC) for 4T model or 380V AC pumps
Motor(pump) type	Control for permanent magnet synchronous motor (PMSM )and asynchronous motor pumps ( all type 3 phase induction motor)
Rated output voltage	3-Phase,110V/160V/220V. 3-phase, 220V/380V/460V
Output frequency range	0~Maximum frequency 400Hz.
Efficiency	99.2 to 99.6%
Over load capacity	G type for submersible pumps, 150% rated current for 60s, 180% rated current for 3s P type for surface pump, 120% rated current for 60s, 150% rated current for 2s.
Solar pump control special performance	MPPT ( maximum power point tracking),auto/manual operation, dry run protection, low stop frequency protection, minimum power input, motor maximum current protection, flow calculating, energy generated calculating and water tank level detected.
Protection function	Phase loss protection, phase short circuit protection, ground to phase circuit protection , input and output short circuit protection. Stall protection, lightning protection, over heat protection.
Protection degree	IP20, Air force cooling
Running mode	MPPT or CVT
Altitude	Below 1000m; above 1000m, derated 1% for every additional 100m.
Standard AC input  backup circuit	CE, Design based on AD800 series high performance inverter, more specification please refer to AD800 series vector control inverter operation manualDimensions

Installation and wiring of PV series solar pump inverter.

The inverter accept both power supply source of DC solar power and AC grid input, but only allow one power supply input at the same time when no connecting protection diode before P+ an P-.
In generally, suggest user to connect a AC/DC manual switchover (S) to select if solar DC power input or AC grid input by manual.
Note:Forbidden connect DC power supply to P+ and PB of PV350, otherwise it will cause serious damage.
Wring steps
1. Recommend that connecting solar DC power supply to R, T terminals, ( also can connect P+ and P-, but please pay great attention of polarity connecting, positive to P+, negative to P-).
2. Connect a S1 switch to start inverter for pumping when set for terminals command control mode, and set P0.01=1, P5.00=1.
3. Connect S2 switch between X3 and COM when connect Ac grid power supply, when S2 is turn on, it will disable the solar pump control function, make inverter runs as a general purpose VFD, and set P5.02=51.
4. Connect float ball switch between X4 and COM for water tank fulling detecting, and set P5.03=54. when water is fulling ,NO switch of sensor will be turn on to stop pumping. Inverter will start again once the water level lower again.
5.Connect a float ball sensor normal close (NC) switch between X5 and COM in the well for dry run protecting. Ans set P5.04=55. If there are shortage of water in well, it will stop inverter pumping.

Solar pump inveter wiring 
1. Connect P+ and P- power supply to R or T terminals
2. if need please connect AC/DC power selection switch 
3. Connect a Run switch to X1 and COM for inverter starting
4. Conect a switch to disable solar pump control when power on AC grid 
5. Connect a water tank ball sensor switch to X4 and COM for water fulling detecting 

PV series solar pump inverter operation flow chat

Operation  steps:
1. Selecting correct inverter models according to the rated voltage, rated current of AC pumps.
Selecting to 2T series for 220VAC pump, the rated current of inverter should be bigger than pump’s.
Selecting 4T series for 380VAC pumps;the rated current of inverter should be bigger than pump’s.
Selecting 5T series for 480VAC pumps( Maximum DC voltage is 900VDC).
2. Check solar arrays input DC voltage and total input power if correct, check Voc open circuit voltage of solar arrays, and total input power of arrays.

Input voltage, power solar arrays selection
Pumps model	Inverter models	Vmp	Voc	Total Power of solar arrays
110VAC pumps	1S	110*1.41=130VDC	156VDC	≧ (1.3 to 2.0) rated power of pumps It is also depend on the quality of solar panels. The more power input, the better performance.
220VAC pumps	2T	220*1.41=310VDC	372VDC
380VAC pumps	4T (Max 800VDC)	380*1.41=540VDC	648VDC
480VAC pumps	4T ( Max 900VDC)	480*1.41=677VDC	812VDC

265w, 38Voc (Open circuit voltage), 31Vmp ( Voltage at Pmax)
Inverter models	Power of pump	Connection in series (PCS) (Vmp)	Connect in parallel ( Strings) Power	Total (PCS)
1T (110VAC)	0.75kw to 1.0kw	5 PCS	1* strings	5*1=5
2T (220VAC)	0.75kw to 1.5kw	10PCS	1* strings	10*1=10
2T (220VAC)	2.2kw	11PCS	1* strings	11*1=11
4T(380VAC)	0.75kw to 2.2kw	18PCS	1* strings	18*1=18
4T(380VAC)	3.7kw	19PCS	1* strings	19*1=19
4T(380VAC)	5.5kw	18PCS	2* strings	18*2=36
4T(380VAC)	7.5kw	19pcs	2* strings	19*2=38
4T(380VAC)	11kw	18pcs	3* strings	18*3=54
4T(380VAC)	15kw	19pcs	4* strings	19*4=76

* For selecting 5T models for 480VAC pumps, the Vmp should be 480*1.41=677VDC, and around 811Voc.
3. Wiring as above inverter connection diagram, connect DC solar power supply to R, and T ( P+, and P-), connect pumps input cables to U, V, W of inverter , start switch s1, water fulling float ball switch s2, well dry run function sensor switch S3.
4. Set H9.02 value with actual Vmp of on site solar arrays for quick jump into MPPT calculating.
5. Confirm the inverter if work in solar pump MPPT control mode in H9.00=0.
6. Set motor group parameters for pump protection from P2.00 to P2.03. If the selecting inverter power as same as rated current of motor. It is no need to set this group parameters.
7. Check the water delivery, water outcome if good or not, check the pumps running direction is correct or not, if the running direction is not correct, please change any 2 phase order of U, V. W wiring.
8. Set auxiliary protection function, such as pumps lowest running speed, dry run protection, maximum current of pumps, minimum input power of solar arrays, PQ curve setting for accuracy flow and today flow indicating in HF group.
9.If need, connect water tank fulling sensor. There are two types water level sensor, digital and analog 0-20mA, connect as diagram showed.
10. If system request to run automatically, inverter start at early morning when sunlight is sufficient automatically, and stop at sunset when no enough radiation automatically, please connect a start switch S1 between X1 and COM, set P0.01=1 ( terminals control), and keep this switch in normal close status.
Note: H9 and HF both group parameters is special designed for solar pump control purpose only.
When H9.00=0, solar pump control will be disable, the output frequency is not depend on sunlight. 
For the MPPT gain function is defined by H9.06, H9.07, H9.08 and H9.09. If set these parameters are bigger, the MPPt calculating is stronger. 

 

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